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Forj Medical completes Costa Rica facility construction

December 9, 2025 By Jim Hammerand

A photo of Forj Medical's Costa Rica manufacturing facility.

Forj Medical plans to open its Costa Rica manufacturing facility sometime in 2026. [Photo courtesy of Forj Medical]

Forj Medical — formerly known as Intricon and Minnetronix Medical — has completed construction of its advanced manufacturing facility in Costa Rica and started equipping it, the contract development and manufacturing organization said today.

The 53,000-square-foot manufacturing facility is in the Evolution Free Zone business park in Grecia, Alajuela. Forj Medical has not yet announced an opening date, but a spokesperson said the facility will start operations sometime in 2026.

It’s the latest medtech supply chain announcement from Costa Rica, where CDMOs and OEMs alike have set up shop for lower costs compared to domestic manufacturing.

Forj Medical said the facility will be the first in the Central American county dedicated to custom electromagnetic sensors, biosensor devices, and microelectronic medical devices.

Production services will include coil winding and cable assembly, with state-of-the-art manufacturing lines for automated and manual assemblies of components and finished medical devices. The facility also has clean room space for manufacturing devices for surgical navigation, electrophysiology, diabetes, drug delivery, cardiovascular and advanced optics applications, among others.

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“Costa Rica is a key pillar in our global network,” Forj Medical CEO Jeremy Maniak said in a news release. “By combining deep expertise in system and component design with advanced automation and assembly, we help our original equipment manufacturing (OEM) customers solve complex challenges, scale production with confidence, and bring innovative technologies to patients faster.”

Forj Medical is still seeking a site director and other leaders, with plans to start recruiting skilled local employees in the first quarter of 2026.

About The Author

Jim Hammerand

Jim Hammerand is the managing editor of Arrowfly's Medical Design & Outsourcing, where he leads coverage of medtech innovation, design, engineering and manufacturing. He also reports breaking news at Arrowfly's MassDevice and contributes to our DeviceTalks podcasts and live events. Hammerand has more than two decades of journalism experience spanning newspapers, magazines, websites, live events, radio and TV news. For nearly a decade, Hammerand reported and edited business news for American City Business Journals as a reporter and digital editor at the Minneapolis/St. Paul Business Journal and then as managing editor of the Puget Sound Business Journal in Seattle. He holds degrees in journalism and management from the University of Minnesota and has won journalism awards from the Society of Professional Journalists, American Society of Business Publication Editors, and Trade, Association, Business Publications International. Connect with him on LinkedIn or by email at [email protected].

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  • Home
  • Medical Device Business
    • Mergers & Acquisitions
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  • Applications
    • Cardiovascular
    • Devices
    • Imaging
    • Implantables
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    • Orthopedic
    • Surgical
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